Case Overview

  • Heatsink
  • United State
  • 4 months
  • Extrusion, Fabrication
Value: $125M

Advanced Thermal Solution for High-Performance Computing

Briefing

A leading computer hardware manufacturer faced a critical challenge in managing the heat generated by their latest high-performance computing systems. They required an innovative and efficient thermal solution to ensure optimal performance and system stability. Kimsen, with its expertise in thermal management, was approached to develop a customized solution that would meet these stringent requirements. This case study highlights the tailored approach and successful implementation of Kimsen’s advanced thermal solutions, resulting in significant performance improvements and a strengthened partnership with the client.

Challenges:

High Heat Output: The client's computing systems generated significant heat, requiring an advanced cooling solution
System Stability: Overheating risks needed to be minimized to ensure consistent and stable system performance.
Component Longevity: Effective thermal management was essential to prolong the lifespan of critical components.
Custom Requirements: The solution needed to be tailored to fit the unique specifications and constraints of the client's systems.

Solutions:

Kimsen designed and manufactured lightweight yet durable aluminum frames with a special surface treatment to resist corrosion and wear. Custom mounting solutions were also provided to ensure easy installation and maintenance.

Kimsen’s engineering team conducted a thorough assessment of the client’s high-performance computing systems to understand the thermal challenges and specific requirements.

  • Developed a custom extrusion heatsink and heatpipe heat sink combination tailored to the client’s needs.
  • Engineered precision fins and optimized airflow paths to enhance heat dissipation.
  • Created prototypes of the custom thermal solution for rigorous testing under real-world operating conditions.
  • Conducted thermal performance tests to ensure the solution met the desired cooling efficiency and reliability.
  • Finalized the design based on test results and client feedback.
  • Manufactured and delivered the customized thermal solutions to the client.
  • Provided ongoing technical support to ensure seamless integration and optimal performance of the thermal solutions.
  • Worked closely with the client to make any necessary adjustments and optimizations post-implementation.

Results:

The client reported a significant reduction in operating temperatures, improved system stability, and extended component lifespan. The success of this thermal solution led to a long-term partnership with Kim Sen.

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